TEP 160-4816

DC/DC Converter TEP 160 Series, 160 Watt • • Compact metal package • • • • • • • • • Very high efficiency up to 93% Wide 2:1 input voltage ranges 16.5–36, 33–75 VDC No minimum load Soft start Adjustable output voltage +10/-20% Sense line Remote On/Off input UL 62368-1 IEC 62368-1 Reverse input voltage protection Over temperature protection 3-year product warranty The TEP 160 Series is a family of isolated high performance DC/DC converter modules with wide 2:1 input voltage ranges which come in a rugged, sealed industry standard half brick package. A very high efficiency allows full power operation without forced air cooling at 25°C This temperature can be increased to 40°C with optional mounted heatsink or up to 60°C when mounted on an iron base plate. The very wide input voltage range and reverse input voltage protection make these converters interesting solution for battery operated systems. Typical applications are in telecom/datacom, industry control and railway systems for on board power distribution. These series is available in many optional designs on demand --> see options. Models Order Code Input Voltage Range Output Voltage Output Current Efficiency nom. (adjustable) max. typ. 12 VDC (9.6 - 13.2 VDC) 13'000 mA 92 % 15 VDC (12.0 - 16.5 VDC) 10'000 mA 92 % 24 VDC (19.2 - 26.4 VDC) 6'500 mA 93 % 28 VDC (22.4 - 30.8 VDC) 5'500 mA 93 % 48 VDC (38.4 - 52.8 VDC) 3'300 mA 92 % TEP 160-4812 12 VDC (9.6 - 13.2 VDC) 16'000 mA 92 % TEP 160-4813 15 VDC (12.0 - 16.5 VDC) 13'000 mA 93 % 24 VDC (19.2 - 26.4 VDC) 8'000 mA 92 % TEP 160-2412 TEP 160-2413 TEP 160-2415 TEP 160-2416 16.5 - 36 VDC (24 VDC nom.) TEP 160-2418 TEP 160-4815 33 - 75 VDC (48 VDC nom.) 28 VDC (22.4 - 30.8 VDC) 7'000 mA 92 % TEP 160-4818 48 VDC (38.4 - 52.8 VDC) 4'000 mA 92 % TEP 160-48153 53 VDC (42.4 - 58.3 VDC) 3'700 mA 92 % TEP 160-4816 www.tracopower.com October 25, 2023 Page 1 / 5 TEP 160 Series, 160 Watt Options Suffix -CM - Chassis mount models w/o filter: www.tracopower.com/products/tep160cm.pdf Suffix -CMF - Chassis mount models w/ filter to meet EN 55032 class A: www.tracopower.com/products/tep160cmf.pdf TEP-HS1 - Optional Heat Sink: www.tracopower.com/products/tep-hs1.pdf - Optional model with 3.3 VDC / 40'000 mA Output and 16.5 - 36 VDC Input - Optional model with 5 VDC / 30'000 mA Output and 16.5 - 36 VDC Input on demand (backorder with MOQ - Optional model with 3.3 VDC / 45'000 mA Output and 33 - 75 VDC Input non stocking item) - Optional model with 5 VDC / 34'000 mA Output and 33 - 75 VDC Input - Optional models with Sync pin to synchronize switching frequency of up to 3 units (EMC reason) Input Specifications Input Current - At no load 24 Vin models: 48 Vin models: 24 Vin models: 48 Vin models: 24 Vin models: 48 Vin models: 24 Vin models: 48 Vin models: Surge Voltage Under Voltage Lockout Recommended Input Fuse Input Filter 35 mA typ. 25 mA typ. 50 VDC max. (1 s max.) 100 VDC max. (1 s max.) 15.5 VDC min. / 16 VDC typ. / 16.3 VDC max. 31.6 VDC min. / 32 VDC typ. / 32.5 VDC max. 15'000 mA (fast acting) 10'000 mA (fast acting) (The need of an external fuse has to be assessed in the final application.) Internal Pi-Type Output Specifications Output Voltage Adjustment Voltage Set Accuracy Regulation - Input Variation (Vmin - Vmax) - Load Variation (0 - 100%) Ripple and Noise (20 MHz Bandwidth) Capacitive Load - 24 Vin input - 48 Vin input Minimum Load –20% to +10% (By external trim resistor) See application note: www.tracopower.com/overview/tep160 Output power must not exceed rated power! ±1% max. 0.1% max. 0.1% max. 3.3 Vout models: 75 mVp-p max. (w/ 1 µF X7R || 22 µF poscap) 5 Vout models: 75 mVp-p max. (w/ 1 µF X7R || 22 µF poscap) 12 Vout models: 100 mVp-p max. (w/ 1 µF X7R || 22 µF poscap) 15 Vout models: 100 mVp-p max. (w/ 1 µF X7R || 22 µF poscap) 24 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 28 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 48 Vout models: 300 mVp-p max. (w/ 2.2 µF X7R) 53 Vout models: 300 mVp-p max. (w/ 2.2 µF X7R) 53 Vout models: 690 µF max. 3.3 Vout models: 121'000 µF max. 5 Vout models: 60'000 µF max. 12 Vout models: 10'800 µF max. 15 Vout models: 6'600 µF max. 24 Vout models: 2'700 µF max. 28 Vout models: 1'900 µF max. 48 Vout models: 680 µF max. 3.3 Vout models: 136'000 µF max. 5 Vout models: 68'000 µF max. 12 Vout models: 13'300 µF max. 15 Vout models: 8'600 µF max. 24 Vout models: 3'300 µF max. 28 Vout models: 2'500 µF max. 48 Vout models: 830 µF max. Not required All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 2 / 5 TEP 160 Series, 160 Watt Temperature Coefficient Start-up Time Short Circuit Protection Output Current Limitation Overvoltage Protection Transient Response ±0.02 %/K max. 75 ms typ. Continuous, Automatic recovery 120 - 150% of Iout max. 115 - 130% of Vout nom. 200 µs typ. / 250 µs max. (25% Load Step) - Response Time Safety Specifications Standards EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 www.tracopower.com/overview/tep160 PD 2 OVC II - IT / Multimedia Equipment - Certification Documents Pollution Degree Over Voltage Category EMC Specifications EMI Emissions - Conducted Emissions - Radiated Emissions External filter proposal: EMS Immunity - Electrostatic Discharge Air: Contact: - RF Electromagnetic Field - EFT (Burst) / Surge Ext. input component: - Conducted RF Disturbances - PF Magnetic Field Continuous: 1 s: EN 55032 class A (with external filter) EN 55032 class B (with external filter) EN 55032 class A (with external filter) EN 55032 class B (with external filter) www.tracopower.com/overview/tep160 EN 55024 (IT Equipment) EN 55035 (Multimedia) EN 61000-4-2, ±8 kV, perf. criteria A EN 61000-4-2, ±6 kV, perf. criteria A EN 61000-4-3, 20 V/m, perf. criteria A EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A 2x KY 200 µF EN 61000-4-6, 10 Vrms, perf. criteria A EN 61000-4-8, 100 A/m, perf. criteria A EN 61000-4-8, 1000 A/m, perf. criteria A General Specifications Relative Humidity Temperature Ranges Power Derating - Operating Temperature - Case Temperature - Storage Temperature - High Temperature Over Temperature Protection Switch Off - Protection Mode - Measurement Point Cooling System Sense Function Remote Control - Voltage Controlled Remote (passive = on) - Off Idle Input Current - Remote Pin Input Current 95% max. (non condensing) –40°C to +75°C +115°C max. –55°C to +125°C Depending on model See application note: www.tracopower.com/overview/tep160 120°C typ. (Automatic recovery at 105°C typ.) Case Natural convection (20 LFM) 10% max. of Vout nom. (Sense line to be connected to the output either at the module or at the load under regard of polarity.) On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin 3 mA typ. -0.5 to 1.0 mA All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 3 / 5 TEP 160 Series, 160 Watt Altitude During Operation Switching Frequency Insulation System Working Voltage (rated) Isolation Test Voltage Isolation Resistance Isolation Capacitance Reliability Washing Process Environment - Input to Output, 60 s - Input to Case, 60 s - Output to Case, 60 s - Input to Output, 500 VDC - Input to Output, 100 kHz, 1 V - Calculated MTBF - Vibration - Thermal Shock Housing Material Base Material Potting Material Pin Material Pin Foundation Plating Pin Surface Plating Housing Type Mounting Type Connection Type Footprint Type Soldering Profile Weight Thermal Impedance 5'000 m max. (for basic insulation) 2'000 m max. (for reinforced insulation) 225 - 275 kHz (PWM) 250 kHz typ. (PWM) Reinforced Insulation 145 VAC (3.3 and 5 Vout models) 185 VAC (48 and 53 Vout models) 172 VAC (other output models) 3'000 VAC 1'600 VAC 1'600 VAC 1'000 MΩ min. 2'500 pF max. 380'000 h (MIL-HDBK-217F, ground benign) According to Cleaning Guideline www.tracopower.com/info/cleaning.pdf MIL-STD-810F MIL-STD-810F Metal Non-conductive FR4 (UL 94 V-0 rated) Silicone (UL 94 V-0 rated) Copper Nickel (2 - 3 µm) Tin (3 - 5 µm), matte Metal Case PCB Mount THD (Through-Hole Device) Half-Brick Lead-Free Wave Soldering 260°C / 6 s max. 105 g 6.1 K/W typ. 4.6 K/W typ. (with Heat Sink) www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule).) 931b6944-928b-4cea-8bfa-21644d000430 - Case to Ambient Environmental Compliance - REACH Declaration - RoHS Declaration - SCIP Reference Number Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/tep160 All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 4 / 5 TEP 160 Series, 160 Watt Outline Dimensions 12.7 (0.5) 61.0 (2.4) 4.8 (0.19) 5.1 (0.2) 0.6 (0.023) Pinout 50.80 (2.0) Pin 1 4 3 10 2 1 in (GND) 1.0 mm (0.04 inch) Case 1.0 mm (0.04 inch) 3 Remote On/Off 1.0 mm (0.04 inch) 4 +Vin (Vcc) 1.0 mm (0.04 inch) 48.26 (1.9) 57.9 (2.28) 5 screw1 4-M3x0.5 (trough hole) 9 Dimensions in mm (inch) Tolerances x.x±0.5 (x.xx±0.02) Tolerances x.xx±0.25 (x.xxx±0.01) Pin pich tolerances ±0.25 (±0.01) Pin dimension tolerances ±0.1 (±0.004) 8 7 6 Pin Diameter 2 6 BOTTOM VIEW Single out 2.0 mm (0.08 inch) ense 1.0 mm (0.04 inch) 7 Trim 1.0 mm (0.04 inch) 8 +Sense 1.0 mm (0.04 inch) 9 +Vout 2.0 mm (0.08 inch) 10 Sync (on demand) 1.0 mm (0.04 inch) 5 7.62 (0.3) 17.78 (0.7) 25.4 (1.0) The screw1 locked torque MAX 5.0 kgfcm / 0.49 Nm © Copyright 2023 Traco Electronic AG Specifications can be changed without notice. www.tracopower.com Rev. October 25, 2023 Page 5 / 5